Wiki Links
Paul & Sabrina’s EV Stuff!
Open ReVolt Wiki Links Library
Here is the link: P&S motor controller assembly directions Updated April 15, 2011
Here is the link the the older directions... for those of you who do not have the updated version.
P&S motor controller assembly directions for the older kit design
Open ReVolt Wiki
You can find the electric motor controller schematics and bill of materials there.
A special thank you goes to Ecomodder and all those that has helped us put this wiki together.
(You can see these same links at Ecomodder)
Open ReVolt – Wiki Project Links
Disclaimer – Please Read !!!
- The Open ReVolt “projects” on this Wiki carry no warranty or guarantee of any kind!
- The electronics and software on this Open ReVolt Wiki have been produced for the benefit of the DIY EV & electronics community.
- The electronics and software on this Open ReVolt Wiki are available as “open source” for all to user’s or modify or adapt as they see fit; no claims are made to their suitability for any particular function.
- All Open ReVolt electronics and software “projects” on this Wiki are to be used at the user’s own risk; the user should question their experience level before starting a project.
- If user’s are not fully competent to work on “POTENTIALLY LETHAL HIGH VOLTAGE” battery systems then “DO NOT EXPERIMENT” with the Open ReVolt “projects” on this Wiki.
- Prospective users will be accepting personal risk when starting an Open ReVolt “project”, all liability will be exclusively assumed by that user and will not carry over to any other user.
- Be aware that users risk of vehicle modifications could lead to invalidated insurance and warranty issues. The user is fully liable for any modifications made to the vehicle.
Open ReVolt Series 500 DC motor controller – Firmware Archive
Versions v0.10 through v1.11b is available at: http://www.adambrunette.com/firmware/
Open ReVolt Specifications
Open ReVolt Series 500 DIY Assembly Directions
Cougar DIY Assembly Directions
Open ReVolt Controller Settings
Cougar Controller Setting Database
Open ReVolt Controller Software
Cougar Series 1000 DC motor controller PCB - Revision 1A
Preliminary Firmware -- sawickm 22 March 2011 (EDT)
Preliminary PCB Layers -- sawickm 22 March 2011 (EDT
Preliminary Schematic -- sawickm 22 March 2011 (EDT)
Preliminary BOM -- sawickm 22 March 2011 (EDT)
Cougar Series 1000 DC Mosfet Power PCB - Revision 1A
Preliminary PCB Layers -- sawickm 22 March 2011 (EDT)
Preliminary BOM -- sawickm 22 March 2011 (EDT)
Cougar Series 1000 DC Driver PCB - Revision 1A
Preliminary PCB Layers -- sawickm 22 March 2011 (EDT)
Preliminary Schematic -- sawickm 22 March 2011 (EDT)
Preliminary BOM -- sawickm 22 March 2011 (EDT)
Cougar Hall Effect Current Sensor - Revision 1A
Preliminary PCB Layers -- sawickm 22 March 2011 (EDT)
Preliminary BOM -- sawickm 22 March 2011 (EDT)
Cougar Series 500 DC motor controller - Revision 2D
NOTE: The current firmware does not fully support the additional Rev.D hardware.
Controller Schematic v2D PDF --illuminateddan 2 June 2010
Powerboard Schematic v2D PDF --illuminateddan 2 June 2010
Full archives of pcb files and documents:
Power board V1d altium files --mcudogs 15 Sep 2009 (EDT)
Controller board V2d altium files --mcudogs 15 Sep 2009 (EDT)
Pictures of the cougar 2D being built (from Ian Bartie) PDF --illuminateddan 2 June 2010
Build and testing notes v2D PDF --illuminateddan 2 June 2010
Assembly instructions for ORIGINAL hardware v2C PDF --illuminateddan 2 June 2010
Cougar Series 500 DC motor controller - Rev 2C
Cougar Controller Changes for Revision 2C DOC --roverT 01 Jul 2009 (EDT)
Bottom Layer rev2C PDF --roverT 01 Jul 2009 (EDT)
Top Layer rev2C PDF --roverT 01 Jul 2009 (EDT)
Component Layer rev2C PDF --roverT 01 Jul 2009 (EDT)
Controller Schematic PDF rev2C PDF --roverT 01 Jul 2009 (EDT)
Controller Schematic PDF rev2C All PDF --roverT 01 Jul 2009 (EDT)
Cougar Series 500 DC motor controller - Rev 2B
Bottom Layer Schematic PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
Top Layer Schematic PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
Top and Component Schematic PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
Component Layer Schematic PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
Controller Schematic Rev2B PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
Controller Schematic Rev2B ALL PDF --ZeroGasoline 21:32, 18 May 2009 (EDT)
LCD Instrumentation Controller - Rev.0
Preliminary BOM -- sawickm 14 March 2011 (EDT)
Preliminary Schematic -- sawickm 14 March 2011(EDT)
Preliminary PCB Artwork --sawickm 14 March 2011(EDT)
Preliminary PCB Assembly --sawickm 14 March 2011(EDT)
Preliminary PCB User Manual --sawickm 14 March 2011(EDT)
Preliminary Configuring Firmware --sawickm 14 March 2011(EDT)
Preliminary Firmware v1.1 --sawickm 14 March 2011(EDT)
AC Motor Controller - Rev.0.1
Preliminary BOM -- sawickm 21 Sept 2010 (EDT)
Preliminary Schematic -- sawickm 21 Sept 2010 (EDT)
Preliminary PCB Layers --sawickm 21 Sept 2010 (EDT)
SR Motor Controller - Rev.A
Preliminary BOM -- sawickm 10 Sept 2010 (EDT)
Preliminary Schematic -- sawickm 10 Sept 2010 (EDT)
Preliminary PCB Layers --sawickm 10 Sept 2010 (EDT)
Paul & Sabrina's EV Stuff! has things to help you with your EV Conversion!
Build Your Own Electric Car DVD! Now available at P&S EV Store today! This an awesome DVD and we highly recommend it!
"The instructional video is almost two-hours of “hands-on” style instruction, taking the viewer through all the aspects of building an electric car, using the Electro-Metro as an example. As a companion to the video disc, also included is a computer ROM disc with 50 YouTube videos and over 600 high-resolution photographs of the project. " -Ben Nelson, creator of Build Your Own Electric Car CHEAP
You can see more about this labor of love project at Build Your Own Electric Car DVD
Get your EV project started with just 3 easy steps!
First, stop at our online store P&S EV Store and check out our Electric Car motor controllers. The Open Revolt design P&S EVmotor controllers is just waiting for you!

Second, go to EV Coupler Connection. If you are looking to make an electric car conversion, you'll need to connect the electric motor to your cars transmission. EV Coupler Connection has the Solution!

Third, Go to Cafepress.com/EV tshirts and get spiffy in a new Open Revolt shirt or hoody. Comes in most sizes.

We fully endorse EV Coupler Connection and Cafepress.com/EV tshirts.
Our Team
Mechanical and Technical support paul@paulandsabrinasevstuff.com
Research and Web design sabrina@paulandsabrinasevstuff.com
Orders and Billing questions billing@paulandsabrinasevstuff.com
phone number 1-503-919-4490
Address:
Paul & Sabrina's EV Stuff!
6821 4th Way SE
Olympia, WA 98503
USA




